Global Proof CRL150: Heat-Resistant Housing for Surveillance Cameras

February 3, 2025

In modern industrial environments, the need for robust video surveillance systems capable of operating under extreme conditions is becoming increasingly critical. Facilities such as steel plants, oil refineries, and power stations require continuous monitoring of processes conducted at ambient temperatures ranging from +200°C to +600°C.

Global Proof introduces the CRL150 thermal enclosure — an engineered solution designed to safeguard video equipment in environments characterized by high thermal loads, corrosive chemicals, and intense mechanical stress.

Engineering Features and Materials

Structural Strength and Corrosion Resistance

The core of the CRL150 is a housing made of austenitic stainless steel AISI 316L, containing 2–3% molybdenum to ensure outstanding corrosion resistance. With 3.5 mm thick walls and double-welded seams subjected to radiographic inspection, the design maintains structural integrity under substantial thermal stress. The material’s mechanical properties are notable: a yield strength of 170 MPa and a Brinell hardness of 217 HB.

All fastening components — bolts and screws — are also made of stainless steel, preventing galvanic corrosion and ensuring secure, long-term connections between parts throughout the product’s operational lifespan.

Hybrid Cooling System

The enclosure is equipped with an innovative dual-chamber system that supports both liquid and air-based cooling methods:

Liquid Circuit: Enables circulation of water or coolant with a flow rate ranging from 2 to 6.8 L/min, depending on ambient temperature. At 300°C, a flow rate of 2.4 L/min maintains an internal temperature of approximately 42°C.

AGF150 Air Module: Optional air filtration unit with a pressure gauge for airflow regulation. With 2 bar compressed air pressure and a flow rate of 15 m³/h, the system maintains internal temperatures as low as 38°C, even under high external thermal loads.

Air Barrier: The front section of the enclosure features a dedicated flange with an integrated air barrier, reducing heat exposure to the optical area and preventing dust accumulation on the lens surface.

Protection Ratings Against External Factors

The CRL150 complies with IP66 standards, providing complete protection against dust ingress and powerful water jets. Sealed PG13.5 cable glands ensure secure retention and insulation of electrical connections. Depending on the configuration, the enclosure can meet IP68 standards, allowing for use in conditions involving prolonged submersion.

Optical Characteristics and Video Equipment Compatibility

Versatile Integration

The internal usable space of the CRL150 measures 78×77×300 mm, accommodating a wide range of cameras with lenses up to 95 mm in diameter and a maximum weight of 2.5 kg. Four M6 mounting holes ensure secure attachment of the installed equipment.

Specialized Optical Components

The standard 90 mm glass window withstands temperatures up to +300°C, while the optional high-temperature VHF150 glass extends this range to +600°C, maintaining over 90% optical transparency.

For specialized applications involving thermal imaging cameras, dedicated filters are available:

Germanium (Ge) filters for the 8–14 µm spectral range (maximum operating temperature: +80°C).

Zinc Selenide (ZnSe) with anti-reflective coating for the 3–5 µm range (maximum operating temperature: +200°C).

An optional IR filter for night surveillance (650–1100 nm) is available, enhancing system functionality in low-light environments.

Technical and Economic Advantages

Energy Efficiency

Cooling system energy consumption reduced by 37% due to optimized thermal insulation.

Heat recovery system enables repurposing of extracted thermal energy for other industrial processes.

Intelligent cooling control with automatic adjustment of coolant flow rate.

Durability and Reliability

Maintains airtight sealing after 500 thermal cycling operations.

Resistant to aggressive environments including hydrogen sulfide, chlorides, and other corrosive agents.

Thermal expansion compensation design eliminates internal mechanical stress.

Optical Performance

Stable optical performance under extreme temperatures.

Anti-reflective coating minimizes glare.

Built-in anti-fogging system ensures consistent image clarity.

Industrial Applications by Sector

Metallurgy

Monitoring of billet temperature profiles during hot rolling.

Position control of rolling mill stands.

Observation of hot-dip galvanizing and protective coating processes.

Video monitoring of blast furnaces and converters.

Oil Refining

Monitoring of tubular furnaces operating at 650–720°C.

Inspection of reactor lining condition.

Video monitoring of catalytic reforming processes.

Observation of critical zones in cracking units.

Power Generation

Condition monitoring of steam turbines operating at 560°C and 240 bar pressure.

Observation of flame behavior in boiler furnaces.

Monitoring of ash and slag collection systems.

Inspection of high-temperature pipeline sections.

Economic Impact of Implementation

Investments in video surveillance systems based on the CRL150 enclosure pay off through:

Reduced unplanned equipment downtime through early fault detection.

Lower maintenance and replacement costs for video equipment in critical zones.

Extended service life of cameras in aggressive environments.

Optimized energy consumption of the cooling systems.

Fast integration with existing solutions thanks to compatibility with a wide range of cameras and monitoring systems.

Conclusion: Reliability in the Face of Extreme Challenges

The CRL150 specialized enclosure from Global Proof is a high-end engineering solution for protecting video equipment in extreme industrial environments. Combining advanced materials, multilayer thermal insulation, and efficient cooling systems, it ensures reliable camera operation at temperatures up to +600°C.

Integrating the CRL150 into industrial video surveillance systems opens new opportunities for process control in metallurgy, oil refining, and energy sectors. This is more than a technical device — it is a comprehensive solution that enhances operational safety, reduces maintenance costs, and extends automation capabilities across industrial facilities.

Compliance with RoHS and international quality standards affirms the CRL150’s reliability as a component of modern industrial automation systems.

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